materials and finishes: insulator: glass-filled polyester, ul 94v-0. contact technical sales for availabili- ty of high temperature insulator material. contacts: precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. solder coated terminations optional. mounting clip: beryllium copper with tin plate. hood: glass filled polyester, ul 94v-0. mounting bracket: brass with tin plate. push-on fastener: spring tempered copper alloy, tin plate electrical characteristics: signal contacts contact current rating: 7.5 amperes nominal. initial contact?resistance: 0.007 ohms max. per iec 512-2, test 2b power contacts contact current rating: see temperature rise curves on page 40. for additional information see pages 47-53. initial contact?resistance: standard conductivity: 0.0005 ohms max. per iec 512-2, test 2b. high conductivity: 0.0003 ohms max. per iec 512-2, test 2b. shielded contacts initial contact?resistance: 0.008 ohms maximum. nominal impedance: 50 ohms. insertion loss: -0.46 db at 1 ghz -1.5 db at 2 ghz vswr: 1.15 average at 1 ghz 1.56 average at 2 ghz above values measured using frequency domain techniques. proof voltage: 1000 v r.m.s. electrical characteristics, continued: high voltage contacts flash over voltage: 3600 v r.m.s. proof voltage: 2700 v r.m.s. initial contact resistance: 0.008 ohms maximum. connector insulation resistance: 5 g ohms per iec 512-2, test 3a, method a. working voltage: 600 v rms. voltage proof: 2200 v rms per iec 512-2, test 4a, method c. clearance and creepage distance: 0.080 inch [2.03 mm] working temperature: -55c to +125c. mechanical characteristics: signal contacts removable: insert contact to rear face of insula- tor, release from front face of insula- tor. size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, closed entry design female contacts. fixed: straight solder, right angle (90) sol- der and straight compliant press-fit printed board mount terminations. size 20 contacts, 0.040 inch [1.02 mm] diameter male contacts, open entry design female contacts. technical characteristics . . . continued on next page pcs mixed density p ower c onnection s ystems positronic industries connectpositronic.com 39 dimensions are in inches [millimeters]. all dimensions are subject to change. pcs mixed density power connectors pcs series power connectors with mixed density contacts * mixed density contacts ? power contacts have a resistance as low as 0.0003 ohms and carry up to 85 amps per u.l. 1977 ? available with two power contacts and eight signal; or four power contacts and twelve signal ? solder, press-fit or cable terminations ? integral locking on cable connectors p o s i t r o n i c i n d u s t r i e s ? p e r e u d i r e c t i v e 2 0 0 2 / 9 5 / e c ? rohs r o h s compliant for rohs options see page 46. ul and csa recognized file# e49351 new! c-014 rev e3
p ower c onnection s ystems positronic industries connectpositronic.com 40 dimensions are in inches [millimeters]. all dimensions are subject to change. pcs mixed density test conducted in accordance with ul1977. all power contacts under load. 10w2 : curve developed using plb10w2f9300a1 and plb10w2m0000 connectors with mc4008d contacts terminated to 8 awg wire . 16w4 : curve developed using PLC16W4F9300A1 and plc16w4m0000 connectors with mc4008d contacts terminated to 8 awg wire. 100 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 temperature rise (?) rated current (amps) plb10w2 standard contacts plc16w4 standard contacts test conducted in accordance with ul1977. all power contacts under load. 10w2 : curve developed using plbh10w2f9300a1 and plbh 10w2m0000 * connectors with mc4008ds contacts terminated to 8 awg wire . 16w4 : curve developed using plch16w4f9300a1 and plch 16w4m0000 * connectors with mc4008ds contacts terminated to 8 awg wire. 100 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 temperature rise (?) rated current (amps) plbh10w2 high conductivity contacts plch16w4 high conductivity contacts temperature rise curves standard contact material high conductivity contact material mechanical characteristics, continued: power contacts: removable: insert contact to rear face of insula- tor, release from front face of insula- tor. size 8 contacts, 0.142 inch [3.61 mm] diameter male contacts, closed entry design female contacts. printed board mount: straight solder, right angle (90) solder and straight compliant press- fit printed board mount terminations. size 8 contacts, 0.142 inch [3.61 mm] male contacts, closed entry design female contacts. shielded contacts: removable: insert contact to rear face of insula- tor, release from front face of insula- tor. size 8 contacts. see page 53 table of cable sizes for contact termi- nation dimensions. high voltage contacts: removable: insert contact to rear face of insulator, release from front face of insulator. size 8 contacts. straight and right angle (90) terminations. 0.041 inch [1.04 mm] minimum hole diameter. contact terminations: 20-24 awg [0.5-0.25mm 2 ] removable crimp signal, 0.028 inch [0.71 mm] diameter straight and right angle (90) solder printed board mount, 8-16 awg [10.0-1.0mm 2 ] removable solder and crimp power, 0.125 inch [3.18 mm] diameter straight and right angle (90) solder printed board mount, power, shielded, high voltage cable, and straight compliant press-fit termi- nations. contact retention in insulator: fixed signal - 9 lbs. [40 n]. removable signal - 10 lbs. [44n]. power, shielded and high voltage - 22 lbs. [98 n]. resistance to solder iron heat: 500 f [260 c] for 10 second dura- tion per iec 512-6, test 12e, 25 watt soldering iron. connection systems: connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. locking system: insulators provide locking between cable to cable, cable to printed board and cable to panel mount applica- tions. polarizations: provided in insulator design. mounting to printed board: rapid installation push-on fasteners. self-tapping screws for compliant connectors. mechanical operations: 500 operations per iec?512-5. continued from previous page . . . technical information and temperature rise curves new! * note: in the above part numbers plbh10w2m0000 and plch16w4m0000, the h should not be included in the part number. c-014 rev e3
pcs mixed density p ower c onnection s ystems positronic industries connectpositronic.com 41 dimensions are in inches [millimeters]. all dimensions are subject to change. cable connector plb(h) 10w2 cable connector for use with size 20 and size 8 removable contacts code 0 contacts are not supplied with connector and must be ordered separately male female female part number: plb10w2m0000 plbh10w2m0000 part number: plb10w2f0000 plbh10w2f0000 plc(h) 16w4 cable connector for use with size 20 and size 8 removable contacts code 0 contacts are not supplied with connector and must be ordered separately part number: plc16w4m0000 plch16w4m0000 part number: plc16w4f0000 plch16w4f0000 for information regarding size 20 and size 8 removable contacts, see removable contact section, pages 47-53. new! c-014 rev e3 male
p ower c onnection s ystems positronic industries connectpositronic.com 42 dimensions are in inches [millimeters]. all dimensions are subject to change. pcs mixed density plb(h) 10w2 panel mount connector for use with size 20 and size 8 removable contacts code 1 contacts are not supplied with connector and must be ordered separately male female male female for panel cutout, see chart on page 67. for panel cutout, see chart on page 67. part number: plb10w2m1000 plbh10w2m1000 part number: plb10w2f1000 plbh10w2f1000 plc(h) 16w4 panel mount connector for use with size 20 and size 8 removable contacts code 1 contacts are not supplied with connector and must be ordered separately part number: plc16w4m1000 plch16w4m1000 part number: plc16w4f1000 plch16w4f1000 panel mount connector for information regarding size 20 and size 8 removable contacts, see removable contact section, pages 47-53. new! c-014 rev e3
suggested printed bo ard hole sizes: suggest 0.145 [3.68] hole in printed board for power contact termination positions. suggest 0.045 [1.14] hole for signal solder contact termination positions. suggest 0.100 [2.54] hole in printed board when mounting connectors with #2 thread forming screws. suggest 0.123?.003 [3.12?.08] hole in printed board for mounting connector with push-on fasteners. note: see page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. pcs mixed density p ower c onnection s ystems positronic industries connectpositronic.com 43 dimensions are in inches [millimeters]. all dimensions are subject to change. straight printed board connector and contact hole pattern male female typical part numbers: plb10w2m300a1 plbh10w2m300a1 typical part numbers: plb10w2f300a1 plbh10w2f300a1 plb10w2 plc16w4 straight solder and compliant contact hole pattern male female plc(h)16w4 straight printed board mount connector code 3, 0.146 [3.71] contact extension plb(h)10w3 straight printed board mount connector code 3, 0.146 [3.71] contact extension typical part numbers: plc16w4m300a1 plch16w4m300a1 typical part numbers: plc16w4f300a1 plch16w4f300a1 new!
p ower c onnection s ystems positronic industries connectpositronic.com 44 dimensions are in inches [millimeters]. all dimensions are subject to change. pcs mixed density plb(h)10w3 right angle (90? printed board mount connector code 4, 0.146 [3.71] contact extension male typical part numbers: plb10w2m400a1 plbh10w2m400a1 typical part numbers: plb10w2f400a1 plbh10w2f400a1 typical part numbers: plc16w4m400a1 plch16w4m400a1 typical part numbers: plc16w4f400a1 plch16w4f400a1 female male female plc(h)16w4 right angle (90? printed board mount connector code 4, 0.146 [3.71] contact extension right angle (90? printed board mount contact hole pattern plb10w2 plc16w4 right angle (90? printed board connector and contact hole pattern new!
pcs mixed density p ower c onnection s ystems positronic industries connectpositronic.com 45 dimensions are in inches [millimeters]. all dimensions are subject to change. compliant press-fit connector plb(h)10w2 compliant press-fit connector code 93 plc(h)16w4 compliant press-fit connector code 93 male female typical part numbers: plb10w2m9300a1 plbh10w2m9300a1 typical part numbers: plb10w2f9300a1 plbh10w2f9300a1 typical part numbers: plc16w4m9300a1 plch16w4m9300a1 typical part numbers: PLC16W4F9300A1 plch16w4f9300a1 male female note: connectors are designed to be mounted to the pcb with screws, see page 63 for mounting screw information. see page 43 for contact hole pattern. note: connectors are designed to be mounted to the pcb with screws, see page 63 for mounting screw information. see page 43 for contact hole pattern. new!
p ower c onnection s ystems positronic industries connectpositronic.com 46 dimensions are in inches [millimeters]. all dimensions are subject to change. pcs mixed density step 3 - connector gender m - male f - female 1 2 3 4 5 6 7 8 plc 16w4 f 4 b3n 0 a1 /aa 9 ordering information - code numbering system specify complete connector by selecting an option from step 1 through 7 step 1 - basic series plb - 2 row plbh - 2 row high conductivity contacts plc - 3 row plch - 3 row high conductivity contacts step 9 - special options contact technical sales for special options step 6 - hoods and panel mount 0 - none. 51 - top opening hood. 6 - panel mount, quick release. 81 - panel mount, fixed for 0.040 [1.02] thick panel. 82 - panel mount, fixed for 0.060 [1.52] thick panel. 83 - panel mount, fixed for 0.090 [2.29] thick panel. 11 - blind mating system for 0.040 [1.02] thick panel. 12 - blind mating system for 0.060 [1.52] thick panel. 13 - blind mating system for 0.090 [2.29] thick panel. 14 - blind mating system for 0.120 [3.05] thick panel.. step 5 - mounting style 0 - none. b - metal right angle (90) mounting bracket. bn - metal right angle (90) mounting bracket with push-on fastener. b3 - plastic right angle (90) mounting bracket with cross bar. b3n - plastic right angle (90) mounting bracket with cross bar and push-on fastener. n - push-on fastener for straight printed board mount connectors st2 - self-tapping steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. use with contact code 93. st3 - self-tapping steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. use with contact code 93. st4 - self-tapping steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. use with contact code 93. ss2 - self-tapping stainless steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for 0.093 [2.36] thick board. use with contact code 93. ss3 - self-tapping stainless steel screws 2-28 x 0.312+0.030 [7.92+0.76] length for 0.125 [3.18] thick board. use with contact code 93. ss4 - self-tapping stainless steel screws 2-28 x 0.375+0.030 [9.53+0.76] length for 0.175 [4.45] thick board. use with contact code 93. step 4 - contact termination?type 0 - removable contact, cable connector. order contacts separately, see pages 47-53. 1 - removable contact, panel mounted connector. order contacts separately, see pages 47-53. 3 - solder, straight printed board mount with 0.146 [3.71] tail extension. 4 - solder, right angle (90) printed board mount with 0.146 [3.71] tail extension. 93 - straight pcb mount, press-fit, length 0.218 [5.54] for 0.125 inch [3.18] thick board. step 2 - connector variants 2 row - 10w2 3 row - 16w4 step example step 8 - environmental compliance options /aa - compliant per eu directive 2002/95/ec (rohs) p o s i t r o n i c i n d u s t r i e s ? p e r e u d i r e c t i v e 2 0 0 2 / 9 5 / e c ? r o h s r o h s compliant step 7 - contact plating for printed board connectors 0 - crimp contacts ordered separately, see page 47-53. a1 - gold flash over nickel on mating end and termination end. a2 - gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. not available with code 93 in step 4. c1 - 0.000030 inch [0.76] gold over nickel on mating end and termination end. c2 - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. not available with code 93 in step 4. d1 - 0.000050 inch [1.27] gold over nickel on mating end and termination end. d2 - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. not available with code 93 in step 4. note: if compliance to environmental legislation is not required, this step will not be used. example: plc16w4f4b3n0a1 note: once you have made a connector selection, contact technical sales if you would like to receive a drawing in dxf, pdf format or a 3-dimensional iges, step, or solidworks file. sk drawing 3-dimensional model pcs mixed density connector ordering information new!
|
